Analysis of the customer's existing processes
We conduct production audits to identify bottlenecks, blind spots and major sources of energy loss. Our in-house developed QiVisor remote monitoring system helps us do this. Its sensors can be attached to almost any production equipment, and the software is as easy to set up as Wi-Fi. QiVisor has proved to be excellent at covid constraints, and we use it to this day to save time and costs for personal production inspections.
Improving existing processes or developing new ones
We know the standards and practices of leaders in the dairy industry and are familiar with the requirements of regulations and directives. Our experts will study the situation in your plant and propose solutions based on proven experience. We know where to reduce energy consumption and how to minimize process risk. Our experts take an engineering approach, looking at a dairy plant as a single system of interconnected elements.
Integration of new equipment, modernisation of existing production
When designing a project, we take into account the operating conditions at the customer's premises in order to reduce the cost of equipment upgrades and building renovations. 3D modelling of the finished building and 3D scanning of the rooms helps us do this. We will deliver something that fits into an existing workshop, is integrated into the customer's control system and does not hinder the operation of the production line.
Supply of equipment and components
We cooperate with the world's leading manufacturers of food processing equipment. "Viravix Engineering will supply pasteurisers, CIP washers, separators and heat exchangers. When ordering through us, the manufacturer receives a component discount from 15% to 30% as an engineering company.
Installation and dismantling of equipment, electrical work, automation and programming
We install the equipment ourselves, without any subcontractors. The qualifications of our technicians are confirmed by certificates of education and authorisation levels. We also allow assembly by the customer's own staff in order to reduce project costs. For this purpose, Viravix Engineering will provide the customer with a set of drawings, diagrams and assembly instructions and remotely supervise the installation and commissioning process.
Technical advice and remote support
The customer receives a QiVisor remote monitoring system. Our expert can use it to obtain data on the operation of the equipment without a visit to the site. This saves about three times the inspection time and travel costs of 340 euros per month on average. With QiVisor, the customer is also able to monitor the production 24/7 from anywhere with internet access.