Blending unit: equipment for the syrup production
The blending unit is the equipment used for mixing components, preparing syrups using sugar or sugar substitutes, obtaining flavor compositions for future beverages, and further transferring the solutions to the saturator-mixer. Buying equipment for the production of syrups is a necessity for any production that produces beverages.
Blending syrups are mixtures of sugar, water and flavors used for the production of soft drinks, canned food and other food products.
The blending unit consists of the following components:
- Special steel tanks
- Powerful pumps
- Pasteurizers
- Strapping
- Agitators for mixing components
- Control system
Special steel tanks are designed for storage and mixing of components. Powerful pumps are used to pump syrups and other liquids. Pasteurizers are used to kill bacteria in syrups. Strapping is used to connect different components of the equipment. Stirrers are used to mix components in containers. The control system controls the operation of all equipment.
The process of blending syrups preparation in blending departments includes the following stages:
Dissolving sugar
Sugar dissolves in water during heating. The dissolved sugar is then filtered to remove impurities.
Pasteurization
Pasteurization is the process of heating the syrup to a certain temperature in order to kill bacteria. The pasteurized syrup is then cooled and stored in blending tanks.
Dosing of flavors
Flavors are added to the syrup according to the recipe.
Mixing of syrup and flavors
Syrup and flavors are mixed until a homogeneous mass is obtained.
Supplying blended syrup to the filling line
Blending syrup is fed to the filling line, where it is mixed with other ingredients and filled into bottles or cans.
The blending unit is an important link in the production of soft drinks, canned food and other food products. It ensures the production of high quality blended syrups that meet the safety requirements and taste preferences of consumers.
Here are some of the benefits of using a blending unit:
- High quality of syrups
- Compliance with safety requirements
- Satisfaction of consumer taste preferences
- Increased productivity
- Reduced costs
If you are looking for equipment for syrup production, a blending unit is the best option. It will allow you to produce high quality syrups that will meet all your needs.
Blending syrup is a mixture of sugar, water, flavoring and other ingredients used to make beverages. The syrup is prepared by combining and thoroughly mixing the components in quantities that ensure the organoleptic and physicochemical characteristics of the beverages specified in the recipes.
Blending syrup is prepared in a cold way by adding to the blending tank with constant mixing of the components in the specified sequence:
- Sugar syrup.
- Citric acid solution.
- Concentrated juices, concentrates.
- Infusions, extracts, flavor bases.
- Flavors, emulsions, clouding agents.
- Coloring solutions.
- Preservative solutions.
After adding sugar syrup and other concentrated products, the beakers are rinsed with a small amount of prepared drinking water, directing the rinsing water to the blending tank as well.
The blending unit is a profitable investment for any beverage production facility. It ensures the production of high quality blended syrups, which allow you to increase sales and increase profits. If you want to buy equipment for the blending department, contact us today. We will offer you a wide range of equipment at affordable prices.