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Fully automatic dosing system for additive to product line

22.07.2024

Automation

Turnkey

Fully automatic dosing system for additive to product line

Operator can control the process from one place. System is assembled from following components:

Tank manufactured from stainless steel AISI 304L (equipped with vertical impeller);
Piping for supply of CO2, de-aerated water, ready additive prepared by system, CIP solution;
Control valves;
Dosing pump;
Level sensors, flowmeter, pressure transmitter, etc.
Control cabinet;
Service platform.

We apply high quality valves from leading manufacturer GEA Gmbh (Germany) https://www.gea.com/. All valves are supplied with pneumatic actuators and position indicators. For automation of process cooking and dosing tank is supplied with pressure transmitter, level sensor for high and low levels, safety switch on manhole. Supply of prepared solution of additive is done by peristaltic pump Watsons Marlow – https://www.watson-marlow.com. Quantity and dosing rate is controlled by flowmeter. Dosing rate is managed by frequency controller in automatic mode within set parameters. Connection to product line is made with double seat valves that allows to dose in 2 different lines. During CIP process seat can be flashed. All sensors are from leading manufacturer Endress&Hauser (Switzerland) – https://www.endress.com/.

All process for dosing system are fully automatic. Control cabinet is supplied with Siemens PLC and electrical components. Dosing system is integrated in SCADA system that control all technological processes.

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Manual CIP washing

Select parameters and order CIP

Development of process flow diagram, 1000€ (P&ID scheme of CIP station; Composition solutions of location; List of instrumentation, signals for development of HQ) Development of 3D model, 1500€ (Scan objects with FARO S150 laser; Create point cloud; Form digital prototype of object with SolidWork or Revit software) Chief assembly, 8000€ (Mechanical assembly of CIP) Commissioning, set-up, 1500€ (Dry testing of the equipment; Calibration of sensors; Testing of the station at medium supply; Manual start-up of the CIP; Commissioning of the equipment in automatic mode) Warranty service, 2000 € (Carried out remotely by Viravix Engineering during the warranty period of the equipment)

Total:

Supply (+15% of the cost of components)

Pumps, valves, instrumentationControl cabinet and wiring materialsPipe materials, insulationBy submitting an application, you agree to privacy policy

Automatic multi-circuit CIP

Select parameters and order CIP

Collection of initial data and drafting of TOR (or according to the completed questionnaire free of charge)Development of technological scheme (P&ID scheme of CIP station; Composition solutions of location; List of instrumentation, signals for HQ development)3D model development (Scan objects using FARO S150 laser; Create point cloud; Form digital prototype of the object using SolidWork or Revit software).Software for HQAssembly (Mechanical assembly of CIP)Commissioning, adjustment (Carrying out dry tests of the equipment; Calibration of sensors; Testing of the station at the supply of media; Manual start-up of CIP; Commissioning of the equipment in automatic mode)Warranty service (Performed remotely by Viravix Engineering during the warranty period of the equipment).

The final cost of an automatic multi-circuit CIP station depends on the complexity of the project. Describe your task and attach a link to the task as a file. Our specialists will reply to you during working hours.

By submitting an application, you agree to privacy policy