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Engineering for the dairy industry

Engineering for the dairy industry

The Expert Center of Process Engineers offers services for the design, automation, installation, and maintenance of production lines for the dairy industry. We will carry out the entire project on a turnkey basis or get involved at any stage to save the situation in case of problems with the contractor. VIRAVIX brings together dairy producers with the best experts.

Marketing helps sell the first carton of milk. The buyer will buy the second one if they like the taste. Modern technologies and smart production guarantee that the manufacturer will sell all other products.

Yuriy Fedyay, Director of VIRAVIX

Why do you need engineering services?

All milk producers, whether they are large factories or small farmers, strive for consistent product quality. This is a guarantee of sales and protection against defective product returns. We call this “tradition”.

Traditions are not only unique proprietary recipes, but also consistently high quality dairy products. This is when the brand is known, praised and sought after in stores.
The dairy industry has strict requirements for product safety:

bacobacterial contamination;
organoleptic characteristics;
physical and chemical composition.

Large dairy holdings have long known how to ensure their stable compliance. Small or start-up companies do not yet have such an experience base or are unable to pay a high salary to a full-time expert.

Домогтися стабільності якості

і знизити вплив людського фактора;

To increase sales volumes

to offset production costs;

Reduce the cost of

energy and water consumption;

To protect production

from accidents and long downtime.

Viravix Engineering can help in this situation. Our process engineers have gained experience with the giants of the dairy market and know their practices. And paying for their services due to economies of scale will cost you less than hiring a full-time process engineer.

In a short time, we will help you create and strengthen your own dairy production traditions for consistent quality.

What do we offer?

Industrial engineering from Viravix covers several areas:

Analysis of the Customer’s existing processes

To do this, we often use remote monitoring systems, such as the QiVisor web application. This is a very convenient tool that works as easily as a Wi-Fi router. QiVisor can be connected to almost any production equipment and receive data from its sensors, components, and systems. We were forced to test it during the pandemic and guarantee that it works perfectly.

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Improvement of existing or development of new technological processes

Based on the results of data analysis, we will identify bottlenecks in production and offer possible solutions to optimize production. We use the standards and practices of world leaders in food production. We know the nuances of the operation of components and systems of technological equipment and lines; we understand technological processes as a single system of interconnected elements.

Integration of new equipment. Modernization of existing production

We use 3D modeling and 3D scanning for indoor facilities in our design. This is a guarantee that the equipment layout will be adapted to the customer’s conditions. We will not offer anything that cannot be installed in existing capital facilities.

Supply of equipment and components

We offer CIP washers, pasteurizers, dosing stations, liquid element dissolution stations, heat exchangers, mixing units, dosing and mixers, wort cooling and aeration units, and racking stations. When ordering from us, the customer receives discounts on components as for an engineering company from 15% to 30%. We supply equipment and spare parts from leading European manufacturers.

Installation and dismantling of equipment, electrical work, automation and programming

We provide a range of turnkey services, from design to commissioning. The qualifications of our specialists are confirmed by certificates, diplomas, and certificates of knowledge. But we also allow installation by the Customer’s personnel, under our control, to reduce the cost of the project.

Technical consultations and remote support

The customer receives a QiVisor remote monitoring system for use. Our expert can use it to obtain data on the operation of the equipment without visiting the facility. This saves about 3 times the inspection time and an average of 340 euros per month in travel expenses. With the help of QiVisor, the customer can also monitor production 24/7 from any place where there is an Internet connection.

What result will you get?

Stable product quality due to the elimination of the human factor

We automate your production to reduce the likelihood of human error. You will reduce product returns due to defects.

Technical solutions for production optimization

You will reduce energy and water costs.

Periodic consultations with an expert

Gain the experience of a process engineer without increasing your payroll.

Regular analytics of equipment performance

You can effectively plan your repair and investment program.

Remote process control

You will be able to respond quickly to production situations without personal presence at the plant.

Data protection against leakage

The remote monitoring system is accessible only to those persons designated by the Customer. The program archives data for three years and has a user-friendly interface.

Why can you trust us?

We are experts. This is not an assigned title, but a recognition of our merits in the industry. Heineken, AB InBev and many domestic producers have worked with us.

As part of Viravix Engineering, we have implemented dozens of projects in Ukraine and the EU

The qualifications and experience of our experts are confirmed by documents.

“Viravix is an official partner of Elaks. For over 30 years, it has been implementing turnkey production automation projects. Its clients at different times were Nestlé, Wimm-Bill-Dann, and other major players in the food industry.

We cooperate only with trusted suppliers and contractors:

Elaks

is a turnkey industrial production automation company. The company has implemented projects for Nestlé, Wimm-Bill-Dann and other major players in the food industry and pharmaceutical market.

Alfa Laval

is a Swedish equipment manufacturing company with several dozen plants and service centers around the world. Its products are represented in more than 100 countries.

KHS

is a global manufacturer of automated equipment for the food industry. Specializing in beverage filling and packaging for over 150 years.

Zipbier

is a major manufacturer of equipment and automation systems for breweries. It has over 300 turnkey brewery projects under its belt.

GEA

is an international technology corporation specializing in the production of food and beverages.

Krones

is a leading global manufacturer of beverage production and bottling equipment.