QiVisor - round-the-clock remote access to data for the quality department
Quality service specialists regularly face the problem of the human factor in production, which affects the quality of the final product.
The lack of process parameter logs and sample control during night shifts makes it difficult to find the root cause of quality problems, it is too time consuming, but the information obtained may still be incomplete.
QiVisor is designed to solve such problems, which provides automatic control of production processes: CIP washing, pasteurization, filtration, etc.
QiVisor - a system for monitoring production data. All in one screen: measurement data, time, place, method of measurement, what was the measurement process. The QiVisor system makes it possible to collect any data about the production process.
A new vision of quality control in 5 dimensions:
- value,
- time,
- state/stage of the process,
- where (installation scheme),
- who (identifying record).
- The most affordable and simple tool for storing logs;
- History of changes in program steps and settings that can be modified by the operator;
- Save time for searching and getting information;
- Affordable tool for controlling production costs;
- Ease of setting up notifications about deviations in equipment operation;
- Identify the chronological causes of equipment downtime and measure their impact on productivity degradation.
Our solution collects data daily for quality departments at 5 factories in Ukraine
Yuriy Fedyaj
Yaroslav MinenkoProject manager
6 years in the food industry and engineering
Higher education - Mechanical Engineer
Technology
Vasyl’ MazovLeading expert on IT solutions and Internet of Things (IIoT)
20 years in the food industry and engineering
IoT, MES, ERP
Our experts use QiVisor every day to identify opportunities to improve production efficiency
- Data archiving allows you to analyze data for various periods of time, identify trends, chronic errors in equipment operation.
- Automatic data collection improves the quality of the decisions made by our experts.
- Access to production process data from anywhere in the world does not limit our experts in providing their advice to clients in various countries.
- The ease of working with the system allows you to start visualizing production data for further analysis by specialists without special training.
- Easy analysis of the causes of equipment downtime leads to an increase in production efficiency.
- Timely notification of problems in the operation of the equipment allows you to prevent fatal breakdowns.
- The list of products;
- Recipes;
- Program steps;
- Status of work/stop of the equipment;
- Status of elements (for example, valve open/closed);
- Alarms and faults;
- Overview of the whole process.
- Graphs designed to give you a complete picture of the manufacturing process and identify root causes of microbiological stability in a product;
- Monitoring the status of events on the line;
- Timestamps with all data for easy analysis;
- Notifications that you can set up yourself.
- Designate a process;
- Record important information;
- Facilitate root cause analysis;
- Compare values and measurements;
- Share your recordings with colleagues.
- Indicators outside the specifications;
- Limit exceeded in value (min/max);
- Excess or underperformance of the process time;
- Any other changes to the data at the critical control points.
- The data is stored in the cloud in an encrypted form (Encryption-at-Rest);
- A separate infrastructure is created for each client;
- Data is sent in encrypted form (over an HTTPS connection);
- Backups are created every day.
Together with your specialists, we install and configure a monitoring system on your equipment:
- If you do not have a controller in production, we send you a QiVisor hub;
- Help your engineers connect sensors to equipment correctly or transfer data securely from your equipment**;
- We send a file with the code that is needed to write to the controller program on your equipment;
- Setting up QiVisor.
It's all. You analyze data from a monitoring system. You can order a consultation from our experts about your data and they will send you a detailed report. We are always close to your technologists, to your engineers, to your quality experts.
** - costs for sensors at critical control points are possible.
Connect your equipment to QiVisor and improve the quality of your final product in just a week!
To get advice on connecting your production to QiVisor, leave a request and our specialist will contact you.