Step-by-step guide "How CIP works"
Intriguingly, CIP stations bear resemblances to household dishwashers when it comes to certain operational aspects. However, the CIP stations' complexity and importance in industrial settings demand a deeper understanding of their unique functionalities.
Let's delve into the intricate process of solution preparation within CIP stations, illuminating each stage's significance:
The process commences by filling the liquor tank to the required level, ensuring adequate resources for subsequent stages.
Here, the CIP station employs a precise heating process, raising the alkaline cleaning solution to an optimal temperature of 90°C. This transformation enhances the solution's efficacy, facilitating thorough cleaning of surfaces.
In this critical step, the CIP station carefully controls the dosage of washing alkali concentrate, attaining the desired concentration level, typically around two percent. This precise calibration ensures effective cleansing without excessive chemical usage.
Unlike the heating process in the alkaline preparation, the medium change phase involves replenishing the tank with water from the mains, preparing the system for an acid wash.
While household dishwashers boast simplicity with their quick cycles and basic functions, CIP stations present a formidable array of eleven steps during their full CIP wash stage. This extensive process, totaling 17 steps including preparation, underscores the meticulousness required in industrial cleaning applications.
The comparison with household dishwashers provides a useful reference, shedding light on the complexities inherent in industrial cleaning procedures.
For those engrossed in the technical nuances, we eagerly anticipate our upcoming series, where we shall present an in-depth examination of CIP station operations, catering to engineering enthusiasts seeking comprehensive knowledge.