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Step-by-step guide "How CIP works"

In our previous series, we drew parallels between CIP stations and household dishwashers to grasp their fundamental similarities. Today, we embark on a more in-depth journey, deciphering the functioning of CIP stations and their preparation stages with reference to dishwasher operations.

Unraveling the Mechanisms: CIP Station's Solution Preparation

Intriguingly, CIP stations bear resemblances to household dishwashers when it comes to certain operational aspects. However, the CIP stations' complexity and importance in industrial settings demand a deeper understanding of their unique functionalities.

Analyzing Solution Preparation: A Step-by-Step Comparison

Let's delve into the intricate process of solution preparation within CIP stations, illuminating each stage's significance:

Step 1: Refilling the Liquor Tank

The process commences by filling the liquor tank to the required level, ensuring adequate resources for subsequent stages.

Step 2: Alkaline Elixir

Here, the CIP station employs a precise heating process, raising the alkaline cleaning solution to an optimal temperature of 90°C. This transformation enhances the solution's efficacy, facilitating thorough cleaning of surfaces.

Step 3: Dosing the Washing Alkali

In this critical step, the CIP station carefully controls the dosage of washing alkali concentrate, attaining the desired concentration level, typically around two percent. This precise calibration ensures effective cleansing without excessive chemical usage.

Step 4: The Medium Change

Unlike the heating process in the alkaline preparation, the medium change phase involves replenishing the tank with water from the mains, preparing the system for an acid wash.

Dishwashers vs. CIP Stations: A Technical Encounter

While household dishwashers boast simplicity with their quick cycles and basic functions, CIP stations present a formidable array of eleven steps during their full CIP wash stage. This extensive process, totaling 17 steps including preparation, underscores the meticulousness required in industrial cleaning applications.

The comparison with household dishwashers provides a useful reference, shedding light on the complexities inherent in industrial cleaning procedures.

For those engrossed in the technical nuances, we eagerly anticipate our upcoming series, where we shall present an in-depth examination of CIP station operations, catering to engineering enthusiasts seeking comprehensive knowledge.