31.08.2024
News
Step-by-step instruction “How CIP works”
Product hygiene and safety is an integral part of the success of any production facility, especially when it comes to the food and pharmaceutical industries. The responsibility for product quality and safety lies on the shoulders of the manufacturer, and it is important to use advanced technologies to ensure perfect equipment cleaning. In this article, we will tell you about CIP stations – advanced on-site washing systems that have become the key to perfect hygiene and safety in industrial plants.
Unraveling the mechanisms: Solution preparation at the CIP station
Surprisingly, in some aspects of their operation, CIP stations resemble household dishwashers. However, the complexity and importance of CIP stations in industrial environments require a deeper understanding of their unique functions.
Analysis of the solution preparation process: A step-by-step comparison
Let’s take a look at the complex process of preparing solutions at CIP stations, highlighting the importance of each stage:
Step 1: Filling the solution tank
The process starts with filling the solution tank to the required level, which ensures sufficient resources for the next steps.
Step 2: Alkaline solution
The CIP station precisely heats the alkaline cleaning solution to an optimum temperature of 90°C. This transformation increases the effectiveness of the solution, contributing to a thorough cleaning of surfaces.
Step 3. Dosage of washing alkali
During this critical step, the CIP station carefully controls the dosage of the lye concentrate to achieve the desired concentration level, usually around two percent. This precise calibration ensures effective cleaning without excessive chemical use.
Stage 4: Changing the environment
In contrast to the heating process during alkaline preparation, the tank is replenished with water from the mains during the medium change stage, preparing the system for acid washing.
Dishwashers vs. CIP stations: A technical overview
Whereas household dishwashers are characterized by simplicity, fast cycles and basic functions, the Whole Household Washing Station is a formidable array of eleven steps for complete, whole-house washing. This lengthy process, which includes 17 preparation steps, emphasizes the thoroughness that is required in industrial cleaning.
The comparison with household dishwashers is a useful example that sheds light on the complexities inherent in industrial cleaning procedures.
For those who are more technically inclined, we look forward to publishing our new series of articles in which we will take a closer look at the operation of whole-body washing stations, designed for engineering enthusiasts who want to gain comprehensive knowledge.