Automatic cream preparation station for cookies filling

Within the framework of the project, our team successfully implemented:

• Collection of initial data, restrictions, requirements for system design at the customer’s site;
• Development of the P&ID and optimization of the technological process;
• Development of 3D equipment layouts to ensure proper integration into existing site limitations;
• “Turnkey” implementation of the project with integration into the existing process control system.

The main components of the installation:

• Unit for oil preparation and automatic dosing;
• Sugar powder dosing (existing system)
• Unit for lecithin preparation and automatic dosing;
• Mixer for cream preparation;
• Pumps for transferring cream to buffer tanks and for pumping cream to the crystallization lines with fillers in automatic cycle;
• Water heating unit to maintaining a certain temperature in different parts of the technological process;
• Shutoff valves;
• Instrumentation;
• Control cabinets;
• Stainless steel service platform.

We apply quality equipment in project, like: valves from Inoxpa (Spain) – https://www.inoxpa.com/. Pumps – volumetric lobe pumps from Waukesha (USA) – https://www.spxflow.com/ , Inoxpa (Spain) – https://www.inoxpa.com/. Instrumentation (mass flow meters, level sensors, pressure sensors, temperature sensors) from – Endress & Hauser (Switzerland) – https://www.endress.com/ . All technological processes are fully automated and integrated into the existing Gerstenberg Schröder control system (Germany) – https://www.spxflow.com/en/gerstenberg-schroder/. The new control panels in the hygienic version are assembled on the Siemens components (Germany).