Automatic single-circuit CIP station with two tanks
€ The price on 22.08.23 is € 86,437.06
Manufacturers of components:
Pumping equipment
Paco, SMC, Etatron (others as agreed)
Plate heat exchanger
Ankor
Shut-off and control valves AISI316
Niob Fluid (others as agreed)
Control and instrumentation (temperature, pressure, level, etc.)
IFM, Aplisens, WIKA (others as agreed)
Equipment of steam valves
Spirax Sarco (others as agreed)
Equipment of electrical part
Siemens, Schneider Electric, Metal Work, Festo, Phoenix Contact, Danfoss
Standards
Equipment and elements
DIN
Material of valves, pipelines, tanks
AISI316 (others by agreement)
Material of seals
EPDM
Power supply
3×380, 50Hz, 15kW
Type of wiring, grounding
TN-S (3-L, 1-N, 1-GND)
Degree of equipment protection
not lower than IP54
Compressed air (oil-free, dry)
6 bar
Quality of utilities (electricity, compressed air, water, steam)
to be provided by the Customer
Parameters of the required utilities
Compressed control air:
6 bar pressure, dry, oil-free
Steam:
3bar, 400kg/h, 133°C
Cold water:
5m3/h, до 3bar
Supply and return pipework to the washing facilities
Description of the equipment
Equipment and parameters
CIP mini-155-1210-S0P-1012-S2Н
Flow rate
15 m3/h
Pressure
5 bar
Number of circuits
1
Number of containers
2 (caustic + acid)
Volume of the container(s)
1000l
Heating method
Steam (parameters according to P&ID)
Steam (parameters according to P&ID)
None
Type of shut-off and control valves
Butterfly valves with pneumatic actuator and feedback
Flow and pressure control on the supply line
Yes
Flow control on the return line
No
Control of the concentration of detergent solutions
Yes by conductivity
Dosing of detergent concentrates
Yes, individual dosing pumps
Automatic functions
1.Dosing of cleaning solutions. 2.Combined / caustic washing according to recipes and the selected object . 3.Washing of the SIR station. 4.Signal exchange with cleaning objects (customer-supplied). 5.Saving of washing parameters for up to 3 months. 6.Signalling of errors in operation and emergency modes
Manual functions
1.Replacement and connection of cleaning solutions. 2.Creating recipes. 3.Launching recipes by the operator
Description of the electrical part and the ACS:
Package contents
CIP mini-155-1210-S0P-1012-S2Н
Type of controller
Siemens S1XXX series
Availability of HMI panel
Yes, 10″ Weintek
Availability of monitoring of process parameters log
Yes, locally in PLC&HMI
Electrical equipment
Schneider Electric, Phoenix Contact, Danfoss
Pneumatic equipment
Festo, Metal Work
Software environment
TIA PORTAL V17 Source code is provided
Option: QiVisor Web monitoring system
During the year, we will collect all the necessary data and information and make possible improvements to the system:
- optimisation of recipes,
- the washing process, and the operation of individual pieces of equipment;
- changes to be made based on the Operator’s experience of using the equipment;
- control and optimisation of the preparation time of cleaning solutions;
- control and optimisation of operating temperatures, pressure concentration, flow rate during CIP washing;
- optimisation of utility consumption (electricity, steam).
This service is recommended. However, in our experience, the best performance, energy efficiency and usability can be achieved by implementing and adjusting the programme within 1 year of operation. We offer this service absolutely free of charge to you as a remote service.
At the same time, we do not involve our technologists and programmers to be on site during this time (1 year), which allows us to save our costs and provide the best service for you.