Automatic single-circuit CIP station with two tanks

 
€ The price on 22.08.23 is € 86,437.06
 
 
 
 

Manufacturers of components:

Pumping equipment

Paco, SMC, Etatron (others as agreed)

Plate heat exchanger

Ankor

Shut-off and control valves AISI316

Niob Fluid (others as agreed)

Control and instrumentation (temperature, pressure, level, etc.)

IFM, Aplisens, WIKA (others as agreed)

Equipment of steam valves

Spirax Sarco (others as agreed)

Equipment of electrical part

Siemens, Schneider Electric, Metal Work, Festo, Phoenix Contact, Danfoss

Standards

Equipment and elements

DIN

Material of valves, pipelines, tanks

AISI316 (others by agreement)

Material of seals

EPDM

Power supply

3×380, 50Hz, 15kW

Type of wiring, grounding

TN-S (3-L, 1-N, 1-GND)

Degree of equipment protection

not lower than IP54

Compressed air (oil-free, dry)

6 bar

Quality of utilities (electricity, compressed air, water, steam)

to be provided by the Customer

Parameters of the required utilities

Compressed control air:

6 bar pressure, dry, oil-free

Steam:

3bar, 400kg/h, 133°C

Cold water:

5m3/h, до 3bar

Supply and return pipework to the washing facilities

Description of the equipment

Equipment and parameters

CIP mini-155-1210-S0P-1012-S2Н

Flow rate

15 m3/h

Pressure

5 bar

Number of circuits

1

Number of containers

2 (caustic + acid)

Volume of the container(s)

1000l

Heating method

Steam (parameters according to P&ID)

Steam (parameters according to P&ID)

None

Type of shut-off and control valves

Butterfly valves with pneumatic actuator and feedback

Flow and pressure control on the supply line

Yes

Flow control on the return line

No

Control of the concentration of detergent solutions

Yes by conductivity

Dosing of detergent concentrates

Yes, individual dosing pumps

Automatic functions

1.Dosing of cleaning solutions. 2.Combined / caustic washing according to recipes and the selected object . 3.Washing of the SIR station. 4.Signal exchange with cleaning objects (customer-supplied). 5.Saving of washing parameters for up to 3 months. 6.Signalling of errors in operation and emergency modes

Manual functions

1.Replacement and connection of cleaning solutions. 2.Creating recipes. 3.Launching recipes by the operator

Description of the electrical part and the ACS:

Package contents

CIP mini-155-1210-S0P-1012-S2Н

Type of controller

Siemens S1XXX series

Availability of HMI panel

Yes, 10″ Weintek

Availability of monitoring of process parameters log

Yes, locally in PLC&HMI

Electrical equipment

Schneider Electric, Phoenix Contact, Danfoss

Pneumatic equipment

Festo, Metal Work

Software environment

TIA PORTAL V17 Source code is provided

Option: QiVisor Web monitoring system

We offer 1 year of free remote support by our process engineer during business hours (9:00 – 18:00), provided that this option is used. This service allows you to adjust the recipe, program and troubleshoot malfunctions, errors, bringing the CIP car wash to maximum productivity and efficiency.

During the year, we will collect all the necessary data and information and make possible improvements to the system:
  • optimisation of recipes,
  • the washing process, and the operation of individual pieces of equipment;
  • changes to be made based on the Operator’s experience of using the equipment;
  • control and optimisation of the preparation time of cleaning solutions;
  • control and optimisation of operating temperatures, pressure concentration, flow rate during CIP washing;
  • optimisation of utility consumption (electricity, steam).

This service is recommended. However, in our experience, the best performance, energy efficiency and usability can be achieved by implementing and adjusting the programme within 1 year of operation. We offer this service absolutely free of charge to you as a remote service.

 

At the same time, we do not involve our technologists and programmers to be on site during this time (1 year), which allows us to save our costs and provide the best service for you.