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Engineering for food production: turnkey equipment supply
We offer engineering from an international centre of process engineers: from equipment supply to warranty service. Our experts have worked for industry leaders AB InBev and Molson Coors, as well as implementing projects for Heineken equipment. They will be happy to share their experience with you.
Why do food producers need
engineering services?
Small producers and multinational manufacturing corporations have one thing in common - they strive for consistency and quality in their product. What is commonly referred to as "tradition".
Tradition is a guarantee that the brand will be known and bought. Production and sales will be stable, and production will not face the risk of product return to the warehouse:
International major manufacturers have long established their traditions and maintain them with a system of their own standards. Thanks to their knowledge base and requirements, they steadily increase production volumes and conquer new markets.
Small and medium-sized producers do not have such a baggage of standards. And they do not have the time to learn the ins and outs of food production and form their own traditions.
Challenges for local producers:
- commercial - losses, fines for failure to fulfil contractual obligations or violation of sanitary norms;
- reputational - undermining the trust of customers;
- legal - legal costs and suspension of production.
International major manufacturers have long established their traditions and maintain them with a system of their own standards. Thanks to their knowledge base and requirements, they steadily increase production volumes and conquer new markets.
Small and medium-sized producers do not have such a baggage of standards. And they do not have the time to learn the ins and outs of food production and form their own traditions.
Challenges for local producers:
Achieve quality consistencyand reduce the impact of human error;
Increase sales volumesto compensate for the high cost
of a good product;
Reduce consumptionwater, electricity, steam;
Protect productionfrom accidents and prolonged downtime.
And this is where Viravix Engineering can help. The experience of our process engineers will help you to ensure flavour and consistent product quality in a short period of time and to create and maintain your own food production traditions.
We bring together the best experts and manufacturers.
We bring together the best experts and manufacturers.
What do we offer?
Industrial engineering for food processing plants from Viravix Engineering includes several areas of expertise:
Analysing the Customer's existing processes
For this purpose, we often use remote monitoring systems, such as the QiVisor web application. This is a very handy tool that works as easily as a Wi-Fi router. QiVisor can be connected to almost any production equipment and receive data from its sensors, components and systems. We had to try it out during the pandemic and guarantee it works great.
Improvement of existing or development of new technological processes
Based on the results of data analysis, we will identify bottlenecks in production and offer possible solutions to optimise production. We use the standards and practices of world leaders in food production. We know the nuances of operation of components and systems of technological equipment and lines; we understand technological processes as a single system of interconnected elements.
Integration of new equipment, modernisation of existing production facilities
We use 3D modelling and 3D scanning for the rooms in our design. This guarantees that the layout of the equipment will be adapted to the customer's conditions. We will not offer anything that cannot be supplied in existing capital facilities.
Supply of equipment and components
We offer CIP washers, pasteurisers, dosing stations, liquid element dissolving stations, heat exchangers, mixing units, dosing units and mixers, wort cooling and aeration units, mashing stations. When ordering from us the Customer receives discounts on components as for an engineering company from 15 % to 30 %. We supply equipment and spare parts from leading European manufacturers.
Installation and dismantling of equipment, electrical installation works, automation and programming
We perform a range of turnkey services, from design to commissioning. The qualification of our specialists is confirmed by certificates, diplomas, knowledge test certificates. But we also allow installation by the Customer's personnel, under our supervision, to reduce the cost of the project.
Technical advice and remote support
For emergency assistance we offer QiVisor. Our engineer will analyse the system data without travelling to the site, which saves approximately 3 times the inspection time and travel expenses of 340 euros per month on average. The Customer's specialists will be able to monitor the processes at the brewery 24/7 from anywhere in the world where there is an internet connection. And if necessary, they will be able to consult our experts.
What kind of result will you get?
You will be assured of consistency in the quality of your product.
You will reduce your energy costs, lowering your production costs.
You will see ways to improve food processing technology.
Be able to effectively plan the repair and investment programme.
You will react quickly to possible emergency situations.
Information archiving system for three years and user-friendly user interface.
Why can we be trusted?
We are experts. This is not a title in itself, but a recognition of our merits in the industry. Heineken, ABInBev and many domestic producers have worked with us.
Each of our specialists has worked his or her way up through the ranks of the food processing industry.
We have worked for AB InBev and Molson Coors as experts in technology, equipment and maintenance. We have worked for AB InBev and Molson Coors as experts in technology, equipment and maintenance.
We only work with trusted partners:
We only work with trusted partners:
Elaks
a turnkey industrial production automation company. Performed projects for Nestlé, Wimm-Bill-Dann and other major players in the food industry and pharmaceutical market.
Alfa Laval
is a Swedish equipment manufacturing company with several dozen plants and service centres around the world. Products are available in more than 100 countries.
KHS
a global manufacturer of automated equipment for the food industry. Specialised in beverage filling and packaging for over 150 years.
Zipbier
is a major manufacturer of equipment and automation systems for breweries. It has more than 300 turnkey brewery projects under its belt.
GEA
an international technology corporation specialising in the food and beverage industry.
Krones
the world's leading manufacturer of beverage production and bottling equipment.
Our works
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We strive to create a quality and best product for the consumer. Enjoying food is a human privilege.