SPX FLOW Heat Exchangers

Sanitary Plate Heat Exchangers APV (SPX Flow)

Sanitary Plate Heat Exchangers APV (SPX Flow)

 
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Product Type: Plate Heat Exchangers

APV sanitary plate heat exchangers provide efficient and hygienic liquid-to-liquid heat transfer for the food, beverage, dairy, pharmaceutical, and biotechnology industries. Their compact design, high thermal efficiency, and hygienic construction ensure reliable performance, easy CIP cleaning, and low operating costs.

Engineered for demanding production environments, APV plate heat exchangers feature optimized plate designs, true counter-current flow, and advanced gasket technology for precise temperature control, reduced fouling, and simple maintenance. Modular construction also allows easy capacity expansion as production requirements grow.

Configuration Options

APV sanitary plate heat exchangers are available with multiple plate technologies and construction types to match different process conditions, product characteristics, and hygienic requirements.

FeatureENERGYSAVERDURAFLOWEASYFLOWDUOSAFETYPARAWELDPARABRAZEDPLATE EVAPORATOR
ApplicationMaximum heat transfer efficiencyViscous products and products with particlesProducts containing pulp and delicate solidsDouble-wall plates for leak protectionSemi-welded design for demanding mediaBrazed plate heat exchangerPlate evaporator for concentration processes
Plate MaterialAISI 304, AISI 316, TitaniumAISI 304, AISI 316, TitaniumAISI 304, AISI 316, TitaniumAISI 316, TitaniumAISI 304, AISI 316, TitaniumAISI 316LAISI 316
Gasket MaterialNBR, EPDM, FKMNBR, EPDM, FKMNBR, EPDM, FKMNBR, EPDM, FKMNBR, EPDM, FKMNBR, EPDM
Temperature Range-35°C to +180°C-35°C to +180°C-35°C to +180°C-35°C to +180°C-45°C to +250°C-50°C to +195°C-30°C to +130°C
Maximum Pressure25 bar16 bar16 bar16 bar35 bar30 barVacuum to 2 bar
Heat Transfer AreaUp to 3,800 m²Up to 2,800 m²Up to 680 m²Up to 650 m²Up to 1,800 m²Up to 75 m²Up to 400 m²
MaintenanceEasy inspection and cleaningFull access for maintenanceFull access with CIP capabilityEasy inspection and cleaningCIP cleaning on welded sideCIP cleaningFull access for inspection and cleaning

Available Configuration Options

APV plate heat exchangers can be customized with a wide range of options, including:

  • Various corrugation patterns
  • Different gasket materials
  • Semi-welded plate packs
  • Multi-stage heat regeneration
  • Integrated CIP cleaning
  • Stainless-steel frame options
  • Pasteurization holding sections
  • Heat recovery solutions
  • High-pressure configurations
  • Custom process connections
  • Pharmaceutical-grade designs
  • Skid-mounted turnkey systems

Automation & Integration

APV heat exchangers can be integrated into modern production environments with:

  • Pasteurization control systems
  • PLC and plant automation platforms
  • SCADA systems
  • Energy monitoring solutions
  • Remote diagnostics
  • Process monitoring and data logging

Viravix Engineering & Service Support

Viravix provides complete engineering and technical support for APV sanitary plate heat exchangers throughout the entire equipment lifecycle.

Our services include:

  • Equipment selection and process engineering
  • Heat exchanger sizing and application support
  • Integration into new and existing production lines
  • Installation supervision and commissioning
  • Preventive maintenance and technical inspections
  • Genuine spare parts supply
  • Heat exchanger repair and refurbishment
  • Plate replacement and gasket replacement
  • Integrity testing and performance verification
  • Operator training and technical consulting

Efficient Heat Transfer for Hygienic Processing

APV sanitary plate heat exchangers are designed for efficient liquid-to-liquid heat transfer in food, beverage, dairy, pharmaceutical, and biotechnology applications. Their hygienic design, optimized plate geometry, and true counter-current flow provide excellent thermal performance, low energy consumption, and reliable CIP cleaning.

Suitable for heating, cooling, pasteurization, heat recovery, and product regeneration, APV heat exchangers help manufacturers improve process efficiency, reduce operating costs, and maintain consistent product quality.

Key Benefits

  • High heat transfer efficiency
  • Reduced energy consumption
  • Compact, space-saving design
  • Hygienic stainless-steel construction
  • Fully compatible with CIP cleaning
  • Modular capacity expansion
  • Low fouling and easy maintenance
  • Genuine OEM spare parts and worldwide service support

Why Choose APV Plate Heat Exchangers?

Maximum Thermal Efficiency

Optimized corrugated plates generate high turbulence, improving heat transfer while reducing steam, cooling water, and overall energy consumption.

Hygienic Design

Manufactured for hygienic processing, APV plate heat exchangers feature stainless-steel plates, sanitary gasket systems, and fully accessible plate packs for fast cleaning and maintenance.

Flexible Modular Design

The plate-and-frame construction allows capacity to be increased simply by adding plates, providing a cost-effective solution as production requirements grow.

Low Maintenance Costs

Replaceable gaskets and easy access to the plate pack reduce maintenance time, minimize downtime, and extend equipment service life.

Reliable Product Quality

Precise temperature control helps protect product characteristics throughout processing, making APV heat exchangers ideal for milk, dairy products, beverages, sauces, pharmaceuticals, biotechnology products, and other temperature-sensitive applications.


How APV Plate Heat Exchangers Work

APV sanitary plate heat exchangers use a series of thin corrugated stainless-steel plates to create alternating channels for hot and cold media. The fluids flow in true counter-current direction, maximizing heat transfer efficiency while minimizing energy consumption.

Specially designed plate patterns create turbulence that improves heat transfer and reduces fouling. Hygienic gasket systems prevent media mixing and ensure uniform flow across the entire plate surface. The modular plate pack allows fast inspection, easy cleaning, maintenance, and future capacity expansion.

Standard Specifications

  • Hygienic stainless-steel construction
  • FDA-compliant sanitary gasket materials
  • Wide range of plate designs for various process requirements
  • Counter-current or co-current flow configurations
  • Fully compatible with CIP cleaning systems
  • Modular frame design for easy capacity expansion
  • High-efficiency corrugated plates for optimized heat transfer
  • Suitable for low- and high-viscosity products
  • Custom flow capacities and pressure ratings available

Materials

  • Stainless steel heat transfer plates
  • Corrosion-resistant alloys for demanding process conditions
  • Food-grade gasket materials compliant with FDA requirements

Industry Applications & Compliance

APV sanitary plate heat exchangers are designed for hygienic processing in the food, dairy, beverage, pharmaceutical, biotechnology, and personal care industries. Their hygienic construction supports efficient CIP cleaning, reliable product safety, and compliance with modern sanitary processing requirements.

Designed for demanding hygienic applications, APV heat exchangers help manufacturers maintain high product quality, improve process reliability, and meet industry hygiene standards.

Available Configurations

APV sanitary plate heat exchangers are available in a wide range of frame sizes and configurations, making them suitable for everything from pilot plants to high-capacity industrial production lines.

Configuration options include:

  • Compact systems for pilot and laboratory applications
  • Medium-capacity units for production processes
  • Large industrial plate heat exchangers
  • Multi-section regenerative systems
  • Skid-mounted thermal processing packages

Design Flexibility

Each heat exchanger is individually configured according to process requirements. The final dimensions and configuration depend on:

  • Number of heat transfer plates
  • Required flow capacity
  • Heating or cooling duty
  • Product viscosity
  • Operating pressure
  • Process media and utility connections

Custom-engineered solutions are available to fit existing production layouts, installation constraints, and specific process requirements.

Industries Using APV Sanitary Plate Heat Exchangers

APV sanitary plate heat exchangers are designed for hygienic temperature control in a wide range of food, beverage, pharmaceutical, biotechnology, and industrial processes. They provide efficient heating, cooling, pasteurization, heat recovery, and product regeneration while maintaining product quality and reducing energy consumption.

Dairy Processing

Designed for hygienic processing of:

  • Milk
  • Cream
  • Yogurt
  • Cheese
  • Dairy ingredients
  • Ice cream

Beverage Industry

Suitable for:

  • Beer
  • Cider
  • Wine
  • Spirits
  • Soft drinks
  • Fruit juice
  • Coffee
  • Tea

Food Processing

Reliable thermal processing for:

  • Plant-based food and beverages
  • Sauces
  • Soups
  • Dressings and condiments
  • Baby food
  • Meat and animal-based proteins

Pharmaceutical & Personal Care

Used in hygienic production of:

  • Pharmaceutical products
  • Nutraceuticals
  • Cosmetics
  • Hair care products
  • Skin care products
  • Nail care products